Many small to medium companies in the western world are facing tremendous market pressure and competition, and have to find a way to bring their costs down. As such, many have considered transferring manufacturing to China or Taiwan. However, sourcing the right manufacturer can be very difficult as China is such a big country. With cultural and language differences, it is hard to qualify a manufacturer for its financial and QA system unless you have the relationship. Since most products are a combination of materials like plastic, rubber and metal, no single manufacturer is likely to satisfy product demand; and coordinating consistent, quality supply of components becomes the ultimate challenge. Gateway has over 20 years experience in exporting plastic injection molds and die cast molds to the United States and European countries; we have been involved in many product developments with a number of well-known companies in these countries. Gateway is very familiar with all aspects of product development. We listen to our customers' demands and we communicate effectively.
Gateway has several join-venture manufacturers in China and Taiwan. We also have long standing relations with a number of Taiwanese manufacturers in China in plastic injection molding, rubber molding, die casting, stamping, forging and sand casting fields to produce a wide variety of mechanical, electronic and plumbing products, including the integration of such into OEM products for the consumer and commercial markets. We currently operate offices in Ningbo, Guangzhou and Taipei and can manage projects all over China and Taiwan.
Specifications:
Features:
- Our services include:
- Part design assistance.
- Tooling development.
- Injection molding production and other production processes.
- Secondary operation, machining.
- Surface treatment, printing, painting, plating, powder/PVD coating.
- Assembling and packaging.
- Complete logistics management.
- Advantages of manufacturing in China/Taiwan:
- Tremendous cost savings in tooling: there is no over specification in Asian production molds. We maintain the molds and guarantee tooling life and molding quality.
- Low labor cost for injection molding, secondary operation and assembling.
- Short tooling development time and fast time to market manufacturing.
- Success guaranteed: PPAP and process capability studies, Taiwanese management team and experienced engineers assure success of tooling development, production and shipment.
- Pilot and short run production available upon tooling completion.
- Quality guaranteed: The first production unit is inspected by our trained QA personnel, a visual inspection is performed by every worker, then parts are randomly inspected once again by QA personnel at the machine on a regular time schedule, finally the parts are inspected and counted by quality control department.
- Seven steps for product development:
- APQP (advanced product quality plan)
- DFMEA (design failure modes and effects analysis): reliability and functional
- FMEA (potential failure modes and effects analysis)
- PPAP (production part approval process)
- DV (design verification)
- Tooling
- DR (design review)
- Gateway has Taiwanese engineering resources and expertise to implement a smooth and successful production start-up of your products. Gateway offers its clients a one-stop service from product conceptualization to final mass production.
- We serve for the world's largest well-known disposer producer In Sink Erator.
Certificate:
ISO 9001:2000
Ordering information:
- Minimum Order: Negotiable
- TEL: 886-2-22995040
- FAX: 886-2-22995020
- E-mail: gateway@asiansourcing.com.tw